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Trishakti Apparel logoTrishakti ApparelCut & Sew · Nepal
QualityHow to· 6 min read

The pre-shipment inspection checklist for garment orders (use it or lose it)

By Santosh Rijal · Founder, Trishakti Apparel ·

The final inspection is the last moment your order is fixable cheaply. After the container closes, every defect costs a claim, a discount, or a customer. This is the complete checklist, the same logic an AQL inspection formalises, written so you can hand it to any inspector, including ours.

The checklist

  • <strong>1. Quantity & assortment:</strong> total pieces, and the split by style / colour / size against the PO. Shortages and ratio drift surface here, nowhere else.
  • <strong>2. Workmanship (AQL):</strong> a statistically-drawn sample checked for defects, classified major/minor against your agreed level — 2.5/4.0 is the commercial standard.
  • <strong>3. Measurements:</strong> key points of measure on garments from several sizes, against the spec chart and tolerances.
  • <strong>4. Labels & compliance:</strong> fibre content, care, size, origin labels correct and correctly placed; barcodes scan; market-specific rules met (e.g. bilingual for Canada).
  • <strong>5. Packing:</strong> polybags, folding, carton counts, weights and markings against the packing list, what customs and your warehouse will cross-check.
  • <strong>6. Function & appearance:</strong> zips cycled, snaps pulled, prints inspected (and wash-tested where agreed), shade checked against the approved lab dip across cartons.

Who should inspect

The factory’s own final QC is necessary but not sufficient, it’s the seller marking its own homework. For a first order or a big one, appoint a third-party inspector (QIMA, SGS, Intertek, V-Trust and peers work worldwide at day rates). A factory’s reaction to “we’re sending an inspector” is itself a test: the right answer is a date and a contact person. Ours is exactly that, we schedule it, host it, and fix what it finds. Where inspection sits in our process.

Tie it to the money

A checklist without consequences is a wish. Structure payment so the balance releases after the passed inspection or against shipping documents, then a failed lot is the factory’s urgent problem, not your negotiation. How the standard payment structure does this.

Ask us for our inspection report format — seeing how a factory documents its own QC tells you most of what you need to know.

Quick answers

What is checked in a pre-shipment inspection?
Six things: quantity and size/colour assortment against the PO; workmanship on an AQL sample; measurements against the spec chart; labels, tags and compliance details; packing and carton markings; and function checks (zips, snaps, prints after a test wash where agreed).
When should a pre-shipment inspection happen?
When goods are at least ~80% finished and packed, late enough to inspect reality, early enough to fix problems before the vessel. Booking the inspector a week ahead keeps the shipping date honest.
How much does third-party inspection cost?
Roughly $250–420 per man-day from the major firms, and one day covers a typical knitwear order. Against the value of a container, it’s the cheapest insurance in the industry.
What happens if an inspection fails?
The factory reworks or replaces the defective portion and the lot is re-inspected before release, which is why your balance payment should sit behind inspection or shipping documents, never ahead of them.

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